has decades of experience in the customization and production of precision stator winding assemblies. As Your Motor Windings Supplier?ĪRC Systems, Inc. This process ensures that all air and moisture contaminants are removed and all voids are filled. Our vacuum impregnation process provides better environmental and mechanical protection. Potting coil heads provide a sealed system for harsh environments. Many different winding types are offered. High-temperature (Class H) magnet wire can be incorporated for high-performance applications. Magnet wire of a specified type and size is wound on winding mandrels to produce coil assemblies with exact turns. This is completed during our fluidized bed process.īuilt-to-print and custom windings are our specialty. Laminated stacks are often insulated on the ends with epoxy powder coating. The laminations are cleaned, aligned on special tooling, epoxied, and cured to form a bonded stack. Various materials are used for coil insulations to meet stringent requirements. When specified, insulation can also be placed between coil phases within the slots and/or within the coil end-turns.
This directly contributes to reduced resistance values and shorter end turns. Specialized techniques are used to minimize coil size. Different lamination materials can be used to meet or exceed magnetic specifications. If the application demands, closer tolerances can be achieved. Grinding and precision honing help to ensure proper air gaps and alignments. 0002" tolerances on both outer diameter and inner diameter. Our in-house machining capabilities enable us to grind/hone stacks to. The stator core is made up of stacked laminations, which are arranged with specially designed stacking tools and fixtures. These types of assemblies include a stator core and a coil, which is wound and inserted in the stator core with ends connected to lead wires. The stator assembly is a stationary coil in an AC motor. We have extensive experience designing and manufacturing solutions for military, aerospace, oil drilling, medical, elevator, railroad, and many other industries.Ĭustom Coil Wind Assemblies Made To High-Performance Industrial Requirements Our custom coil windings also include any wound component such as bobbin wound coils, self-supporting coils, rotor windings, and more.Īlong with our unique manufacturing processes, our internal capabilities enable us to provide cost-effective solutions for our customers. They are designed in a way that will not only save valuable space but will also reduce overall weight. They serve as an integral part of any assembly. The use of these kit components will eliminate the need for housing and end bells. We offer high-performance stator and rotor components available as kits.
We are proud to be one of the few remaining, totally integrated, custom coil winding companies in the electromechanical motor and components market. can design, develop, and produce coil windings and stator assemblies that meet a range of high-performance, industrial requirements. Their materials, configurations, and other features have a significant effect on the performance and longevity of an application.Īs an expert custom coil wind manufacturer and supplier, ARC Systems Inc. Stator winding assemblies are a vital part of many motion control systems. Stator Winding Assemblies From A Precision Custom Coil Winding Manufacturer